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Post-production losses of fruits and vegetables are high in many developing economies. Mango (Mangifera indica L.) fruit are particularly difficult to handle after harvest. In Senegal, field-to-market transport alone induces sufficient mechanical damage to reduce marketable produce by 30%. This mechanical damage to fruit is attributable to a number of causes, including but are not limited to: poor packaging, inadequate boxes, crates or baskets, stressful transport conditions, poor road conditions and long traffic delays which prevent the produce reaching markets within a reasonable time.
In investigating a solution for the post-harvest losses of mango due to mechanical damage, this study took into account the different causes in order to minimize losses during both transport and packaging steps. Mechanical properties of Luffa (Luffa aegyptiaca Mill.), a vegetable sponge that grows naturally in Senegal was examined and a luffa sponge box was designed. Box height took into account the dimensions of the fruit of three mango cultivars (cvs. „Kent,‟ „Keitt‟ and „Haden‟), while the other dimensions followed the ISO 3394 standard for rigid rectangular boxes. The luffa sponge box was tested in the laboratory for compression and stacking strength and produced results for practical use.
A box-making-tool was also designed to both reduce the time needed to make the box and increase its quality and appeal. The supply of luffa sponge in Senegal was examined during a field research trip and an estimate of the cost of producing a luffa sponge box in the Senegalese context was established.
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